Any industrial engine technician can disassemble and reassemble an engine, but what about reconditioning an engine to near-new condition? Downtime means money lost when it comes to industrial engines. Do you want to learn how to recondition an industrial engine? We attempt to make the process easy to understand.
Obtaining a completely working unit is the first step in the engine reconditioning procedure. As soon as one is received, the procedure begins, and the phases are outlined below.
Dismantling the engine (1st Step)
After receiving the unit, one of the earliest things to do is to send it for a quality check and inspection, which is done to determine the feasibility of operating this operation. The cylinder heads, as well as the connecting rods and piston, are removed. The crankshaft is also removed, and all of these components are transported to relevant experts and mechanics for a comprehensive inspection.
One of the most essential steps in our engine refurbishing process is the first inspection. This is when the teammate engine reconditioning Melbourne disassemble the industrial engine piece by piece, inspecting the condition of each component as it is removed. After the engine has been stripped, each component is carefully kept for the cleaning procedure in step two.
Cleaning the parts of the engine (2nd Step)
The cleaning process begins after the industrial engine parts have been evaluated for wear and deterioration. In some places, each item is placed in a ultrasonic cleaner, which uses ultrasonic technology to remove oil, filth, and grime, almost restoring each part to new condition. The industrial engine parts are re-evaluated once they have been completely cleaned.
Bearing clearances (3rd Step)
Checking bearing clearances is the next step in the engine reconditioning process. Skilled craftsmen check the engine parts and compare them to the factory standards of the manufacturer. Parts that are too damaged to salvage are discarded and replaced, while those that may be salvaged are re-machined to factory specifications.
Reassembly of the engine (4th Step)
It’s time to put the industrial engine back together after the team in charge at the reconditioning center machined the salvageable components to factory specs and replaced the non-salvageable parts with new ones. Before this happens, each item is thoroughly examined to verify that it complies with the manufacturer’s specifications.
Evaluation of the engine (5th Step)
One of the final elements of the engine reconditioning procedure is to test the reconditioned engine, which is perhaps the most essential stage. Here, we check for any unusual noises and run the engine to make sure it’s in good working order. If nothing severe arises, the industrial engine will be ready to operate again!
The alternative is that after the device has been rebuilt, it is submitted to the quality control department for inspection. The specialists in this section ensure that both compression and oil pressure measurements are perfect before declaring the unit “passed” for delivery.
And there you have it, your near-new reconditioned engine! There are more tiny details to it but the main steps are covered and you are all the better for it.